Essential Safety and Productivity Practices to Avoid Common Lift Mistakes

Aerial lifts have become essential equipment on modern construction, maintenance, and industrial job sites. From installing lighting and HVAC systems to exterior building repairs and facility maintenance, Bercon Rentals’ lifts provide workers with safe, efficient access to elevated work areas.
However, improper use of lifts continues to be a major contributor to workplace incidents.
According to the Canadian Centre for Occupational Health and Safety, falls from height remain one of the leading causes of workplace injuries in Canada. In many cases, these incidents occur not because equipment fails, but because basic safety procedures are overlooked.
At Bercon Rentals, contractors regularly ask which best practices help prevent common lift mistakes. The answer usually involves a combination of proper equipment selection, operator awareness, and routine safety checks.
When the right procedures are followed, our lifts can significantly improve both job-site safety and productivity.

Choosing the Right Lift for the Job in Ontario
Electric construction equipment offers several advantages compared with traditional diesel machines.One of the most common and preventable mistakes on job sites is selecting the wrong lift for the task.
While many aerial lifts look similar at first glance, each type is designed to perform in specific environments. Using the wrong machine can reduce efficiency, require unnecessary repositioning, and introduce avoidable safety risks.
For example, a scissor lift may provide excellent stability for indoor work, but it cannot reach over obstacles like HVAC units or structural beams. In those cases, an articulating boom lift may be the better choice.
Below is a simple comparison of common lift types and their ideal applications.
| Lift Type | Key Advantage | Best Use Case |
|---|---|---|
| Scissor Lift | Stable vertical lifting | Indoor maintenance, warehouse work |
| Articulating Boom Lift | Ability to reach over obstacles | Electrical work, building facades |
| Telescopic Boom Lift | Long vertical reach | Exterior construction projects |
| Vertical Mast Lift | Compact design for tight spaces | Retail stores, facility maintenance |
Example:
A contractor installing signage above a storefront initially planned to use a scissor lift. After reviewing the building layout, it became clear that the awning would block vertical access.
Switching to an articulating boom lift allowed the operator to safely reach over the obstacle, saving time and reducing equipment repositioning.
Choosing the correct lift often leads to:
- Fewer delays caused by repositioning equipment
- Improved access to difficult work areas
- Reduced risk of unsafe operating conditions
- Greater overall productivity on site
Bercon’s rental specialists can help identify the best lift based on site conditions and project requirements.

Conducting a Thorough Pre-Operation Inspection
Before operating any aerial lift, a pre-use inspection should always be performed. Even well-maintained equipment can develop issues that need attention before safe operation.
Occupational Safety and Health experts stress that routine inspections are one of the most effective ways to prevent mechanical failures and workplace incidents.
A proper inspection typically includes checking:
- Guardrails and platform gates
- Tires, tracks, or outriggers
- Hydraulic hoses and fittings
- Emergency lowering controls
- Safety alarms and sensors
- Control responsiveness
If an operator notices anything unusual (such as warning lights, hydraulic leaks, or abnormal sounds) the equipment should be taken out of service immediately.
Quick Safety Highlight
“Workplace inspections help prevent incidents, injuries and illnesses. Through a critical examination of the workplace, inspections help to identify and record hazards for corrective action. Health and safety committees can help plan, conduct, report and monitor inspections. Regular workplace inspections are an important part of the overall occupational health and safety program and management system, if present.”
— Canadian Centre for Occupational Health and Safety
Regular inspections not only protect workers but also prevent costly downtime caused by equipment damage.

Understanding Platform Capacity Limits
Another frequent lift mistake is exceeding the platform’s rated capacity. Every lift is designed with a specific maximum weight limit, and exceeding it can compromise stability.
Platform weight limits must account for:
- Workers on the platform
- Tools and materials
- Equipment being used at height
Ignoring these limits can place unnecessary stress on hydraulic systems and structural components.
| Lift Type | Typical Capacity Range | Common Overload Risk |
|---|---|---|
| Scissor Lift | 500–1,000 lbs | Heavy tools and multiple workers |
| Articulating Boom Lift | 500lbs | Carrying materials not planned for |
| Telescopic Boom Lift | 500–1,000 lbs | Added equipment or attachments |
| Vertical Mast Lift | 300–500 lbs | Extra materials stored on platform |
Example:
A facility maintenance team brought several large toolboxes onto a scissor lift platform while repairing overhead lighting. Although the lift initially functioned normally, the added weight limited safe maneuverability and could have created a tipping hazard if the platform extended fully.
Maintaining proper load limits ensures stable operation and prolongs equipment life

Proper Fall Protection Matters
Fall protection is another critical component of aerial lift safety.
Many workers assume that platform guardrails alone provide complete protection, but depending on the equipment type, additional fall protection systems may be required.
For boom lifts, especially, industry best practices often include:
- Wearing a full-body harness
- Attaching a lanyard to the designated anchor point
- Adjusting equipment to eliminate slack or trip hazards
According to the Canadian Centre for Occupational Health and Safety, if you are at risk for falling 3 metres (10 feet) or more at your workplace, you should wear the appropriate fall protection equipment. In general, fall protection is required under Canadian law when there is a risk of falling 3 metres (or less, in some instances). Refer to your jurisdiction’s legislation for the specific requirements for fall protection when working at heights.
Failure to properly secure workers can result in serious injury if sudden lift movement occurs.

Evaluating Ground and Environmental Conditions
Ground conditions play a major role in lift stability. Even the safest lift can become unstable if it is positioned on uneven or unsuitable terrain.
Before operating a lift, workers should evaluate the job site for:
- Slopes or uneven surfaces
- Soft ground or loose gravel
- Hidden trenches or drop-offs
- Debris that may obstruct movement
- Wet or icy surfaces
Outdoor projects often present additional challenges due to changing weather conditions. Rain, wind, or freezing temperatures can affect both traction and stability.
A simple job site walk-through before operating equipment can significantly reduce these risks.

Maintaining Safe Operating Practices
Safe lift operation also depends on maintaining awareness while working at height.
What should I do when using an elevated platform?
- Have appropriate training before operating controls.
- Know what to do and follow the emergency procedures in the event of an incident.
- Read, understand and follow the instructions in the manufacturer’s operating manual.
- Wear a safety harness that is fixed to a platform attachment point.
- Maintain three-point contact (one hand and two feet, or two hands and one foot) when getting on or off the platform.
- Maintain firm footing on the platform.
- Look in the direction of travel and make sure that the path is firm and level. Always be aware of obstructions that may cause the platform to overturn or collide with people, cables, power lines, vehicles, etc.
(The following has been provided Courtesy of the CCOHS.)
Sudden movements or improper positioning can destabilize the lift or create unexpected hazards.

The Importance of Operator Training
Perhaps the most important factor in avoiding lift mistakes is proper training.
Well-trained operators are better prepared to recognize hazards, understand equipment limitations, and operate lifts safely and efficiently.
Training typically covers:
- Equipment controls and operation
- Job site hazard recognition
- Safe positioning and movement
- Emergency procedures
- Load capacity awareness
Organizations such as the Canadian Centre for Occupational Health and Safety recommend that workers receive training specific to the type of lift they will be using.
When operators fully understand the equipment, they are less likely to make errors that could lead to accidents or project delays.
Safety and Productivity Go Hand in Hand
In many ways, safety and productivity are closely connected. Job sites that prioritize safety procedures often experience fewer interruptions, less equipment damage, and improved workflow.
Proper lift selection, routine inspections, and trained operators all contribute to smoother project execution.
Working with experienced rental providers like Bercon Rentals can also help ensure contractors have access to well-maintained equipment and expert guidance when selecting aerial lifts.
With the right preparation and safety practices in place, Bercon Rentals’ aerial lifts remain one of the most valuable tools for completing projects efficiently, while keeping workers protected every step of the way.














































